Now, these plastic molders are forced to reduce the mold temperature in order to regain the lost productivity caused by long cooling cycles necessitated by higher melt temperatures. This high melt temperature to low mold temperature ratio often results in compromised part properties and an unstable part. At PMC, we’re only as strong as our employees, which is why we invest so much into their success. We wouldn’t be the industry leader we are today without the hearts and minds of our dedicated team members. PMC is recognized in the industry for solving complex molding challenges that other plastic injection molders can’t solve. We are able to specialize in this area of expertise because of our certified in-house Master Molders. Since so few plastic injection molding companies have certified in-house Master Molders, most are not able to solve molding challenges or create complex products. Engineering resins accounted for approximately 18% of total consumption last year. Demand for engineering resins is predicted to increase significantly, particularly in the medical market where there is a growing need for higher performing materials in applications like surgical instruments, diagnostic testing, drug-delivery systems & more.
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“I remember those days when my parents would tell me to get a college degree and become someone to be proud of. Wow, what pressure! I just couldn’t see myself sitting behind a desk all day, every day. It all sounded so boring! In some cases, having plastic injected parts that have been (or will be) molded-in stress can be acceptable. However, all 4 of these key factors (cost, turnaround time, stress/pressure application & volume production) need to align. PMC is one of very few plastic injection molding companies that actually has in-house Master Molders and specializes in molding with engineered resins. We provide a comprehensive range of plastic molding services including mold design assistance, modeling, prototyping, manufacturing, and testing. But, with modern advances in engineered resins and plastic molding capabilities, manufacturers are no longer bound by the heavy, expensive and restrictive metal parts of yesterday. The demand for innovative, new plastic products that are lighter, faster, stronger and less expensive than metal ones has gained incredible traction in the last decade. Many Original equipment manufacturers (OEMs) have been moving toward the innovative possibilities that engineered resins offer. Proper material selection is a critical injection molded part design consideration to ensure the finished product survives its intended use, environment and compliance requirements.
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“Sawyer made a clear and immediate impact on our business as soon as it was deployed on the factory floor. We hope to duplicate this success in the very near future.” – Larry Floyd, President of PMCAbout Rethink Robotics Master Molders have completed rigorous, certified training programs in scientific plastic injection molding. Plastic injection molding quality is a very real concern for manufacturers – particularly for those who produce mission critical parts. One of the unique advantages of plastic injection molding with PMC is our Quality Commitment to our customers.How We Achieve it: Below is a checklist of plastic mold design basics to cover with your plastic injection molder.Resin Requirements Operating environments is a key component in plastic injection mold design. Environmental factors that can affect your part may include:TemperatureMoistureChemicalsCorrosionUV RadiationMaterial CompatibilityFlame RetardationAesthetics
